AI Agents That
Inspect Quality at
Production Speed.
Manual inspection is slow, inconsistent, and can't scale. Xentovia's Visual AI agents detect defects, grade quality, and monitor production — with the accuracy your quality standards demand.
Watch it work
What goes in. What comes out.
See exactly what you'd hand us and what you'd get back — on a real production-line inspection workflow we run today.
Input
A production-line photo or video frame — from any camera angle or lighting condition
Output
A defect classification with location, severity, and a comparison against your historical defect baseline
Manual baseline Visual inspectors today: hundreds of items per shift — with miss rates climbing as the day wears on.
The Problem
Manual inspection can't keep up.
As production speeds increase and quality standards tighten, human visual inspection becomes the bottleneck. Fatigue, inconsistency, and throughput limitations mean defects slip through — leading to recalls, waste, and customer dissatisfaction.
Want AI Inspection
Over 70% of manufacturers report interest in AI-powered visual inspection to improve quality control consistency and reduce reliance on manual processes.
Defects Missed Manually
Human inspectors miss 20-30% of defects due to fatigue, speed pressure, and the inherent limitations of visual inspection over long shifts.
Cost of Escaped Defects
Defects caught at the customer are 10-100x more expensive than those caught on the line. Recalls, warranty claims, and reputation damage compound the cost.
The Solution
Visual AI agents for production-grade quality.
Xentovia's Visual AI agents combine computer vision, anomaly detection, and agentic decision-making to inspect products at line speed. Every defect is classified, graded, and routed — with human-in-the-loop review for critical decisions.
Surface Defect Detection
Detect scratches, dents, cracks, stains, and surface irregularities on any material — metal, plastic, glass, fabric, or composite. Sub-millimeter precision at production speed.
Dimensional Measurement
Vision-based dimensional verification ensures parts meet tolerance specifications. Compare against CAD models or reference standards in real time.
Packaging Verification
Verify labels, barcodes, seal integrity, fill levels, and packaging completeness. Catch missing items, misaligned labels, and tamper indicators before shipping.
Assembly Validation
Verify that assembled products have all components in the correct position and orientation. Detect missing parts, reversed components, and incorrect assemblies.
Quality Grading
Automatically grade products into quality tiers based on visual characteristics. Consistent, objective grading that eliminates inspector subjectivity.
Real-Time Alerting
Instant alerts when defect rates spike, process drift is detected, or quality thresholds are breached. Stop problems before they become line shutdowns.
Key Outcomes
Quality improvements that hit the bottom line.
Defect Detection Improvement
Catch up to 95% of defects that manual inspection misses. Consistent, tireless inspection at every unit, every shift, every day.
Inspection Cost Reduction
Reduce inspection labor costs by 35% while improving detection rates. AI agents handle routine inspection, humans focus on complex judgment calls.
How It Works
From camera to quality decision in milliseconds.
Capture
Production line cameras capture images of every unit at inspection points.
Classify
AI classifies each image — identifying product type, orientation, and inspection region.
Detect
Anomaly detection and defect classification models identify issues at sub-pixel precision.
Grade
Products are graded by severity — pass, rework, or reject — based on your quality criteria.
Act
Alerts fire, reports generate, and line controls trigger — all in real time.
Integration
Fits into your production environment.
Production Line Cameras
Works with existing industrial cameras — GigE Vision, USB3 Vision, MIPI CSI. Support for line scan, area scan, and 3D imaging systems.
MES & ERP Systems
Integrate with Manufacturing Execution Systems and ERP platforms including SAP for production tracking, quality reporting, and traceability.
Edge & Cloud Deployment
Deploy on-premise at the edge for low-latency inspection, in the cloud for analytics and model management, or hybrid for the best of both.
Get Started
Ready to upgrade your quality control?
See how Xentovia's Visual AI can detect defects, grade quality, and monitor your production line in real time. We'll run a proof-of-concept with your actual products.
30-minute call. No slides. Live demo with your product images.